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Sterilizer

Sterilizer is a device that can kill or remove all microorganisms on the media, including bacterial spores and non-pathogenic microorganisms. Generally, there are three ways of sterilization: damp-heat sterilization, dry-heat sterilization and chemical sterilization. The sterilizer cabinet can be used in many fields, such as pharmacy, medical treatment, biology, food and so on, in line with the relevant requirements of the national GMP verification and special equipment safety supervision, health and epidemic prevention departments.

Core Advantages
Core Technology
Technical Parameters
Application Scenarios
Optional Systems

1. Main uses

Sterilizer machine mainly has water bath type, rapid cooling, ampoule (oral liquid) sterilization leak detection, pure steam, Chinese patent medicine, pulsating vacuum and other specifications, suitable for large infusion (including automatic logistics line), water injection, oral liquid, canned food, biological products, culture medium, Chinese patent medicine, condiment, medical devices ,100 class clean area of sterile clothing and experimental equipment and other products or utensils sterilization operation.

The basic function of pulsating vacuum sterilizer: this series of pulsating vacuum sterilizer uses saturated steam as sterilizing medium to eliminate the influence of cold air on temperature by pulsating vacuum exhaust. Finally, vacuum dehumidification combined with sleeve drying makes the articles dry. Widely used in clothing, dressings, metal equipment and glassware and other items of damp-heat sterilization operation.

Basic function of water bath sterilizer: this series of water bath ampoule (oral liquid) leak detection sterilizer uses high temperature circulating water as sterilizing medium, mainly used for injection and oral liquid products such as ampoule, cillin bottle, control bottle and so on.

Dry heat sterilizer cabinet is mainly suitable for sterilization of vial bottle, ampoule bottle, aluminum cover, metal and glassware parts in pharmaceutical industry.

2. Performance characteristics
- The whole machine design, material, manufacture, assembly, commissioning and so on are in line with the new GMP and FDA drug production specifications;
- Effective loading capacity of pulsating vacuum sterilizer :0.24 m³-6m³;
- Effective capacity of dry heat sterilizer :0.4 m³-3.5m³;
- Effective loading capacity of water bath sterilizer :0.6 m³-15m³;
- The sterilizing cabinet adopts special door seal design structure to avoid the risk of leakage in the chamber of sterilizing cabinet;
- The sterilizer adopts the advanced automatic control system, automatically controls the temperature, automatically maintains the inner cavity positive pressure;
- The sterilizing cabinet adopts intelligent drying system, the residual humidity after drying is not more than 0.2, and the residual humidity after drying the auxiliary materials is not more than 1;
- Sterilizer has temperature, pressure, time and other aspects of detection alarm function;
- Sterilizer accurate temperature control, stable operation, and has a sound sterilization records;
- A GMP verification interface is left on the sterilizing cabinet equipment to facilitate the verification of the equipment;
- The sealing door of sterilizing cabinet can adopt the structure of mobile door or translation door;
- The pulsating sterilizing cabinet adopts the air discharge mode of forced pulsating vacuum and infuses steam through multiple vacuum pumping to completely eliminate the cold point in the sterilizing chamber, so that the air removal amount reaches more than 99%, and the temperature "dead angle" is completely eliminated, which ensures the reliable sterilization effect;
- The internal laminar flow plate of the chamber of the dry heat sterilization cabinet adopts the unique pore distribution to control the horizontal laminar air, which effectively improves the heat energy utilization rate and temperature uniformity;
- Dry heat sterilization cabinet with PLC control, with hand / automatic function, touch screen man-machine interface, dual heating protection function;
- The design maximum working temperature of dry heat sterilizing cabinet can reach 350℃, the heat distribution of equipment without load can reach ±3℃, the high efficiency passes the DOP test, the dust particle test, the box reaches the hundred grade state;
- Good temperature uniformity and wide temperature control range (80-126℃) in water bath sterilizer, while avoiding secondary pollution during work;
- The main body of water bath sterilizing cabinet has horizontal rectangular or circular structure to select according to the need;
- Water bath sterilization cabinet can be equipped with vacuum plus color water combined leak detection mode to ensure 100% of the waste detection rate;
- Sterilizer can be equipped with outlet steam separator: air partition structure, with steam outlet, to prevent the floor drain line recoil pollution risk;
- Sterilizer can configure printer, printing date, time, process parameters or curve;
- Sterilizer can choose single door or double door (that is, single door and double door), double door sterilizer can realize the effective isolation between the sterile area and the sterile area;
- Double door sterilizing cabinet can be equipped with double door safety interlocking function to ensure that both sides of the door can not be opened at the same time to ensure the safety of personnel and articles to avoid liquid spatter or even burst bottles;
- Sterilizer adopts PLC+ touch screen system. The system has stable operation, accurate temperature control and perfect record function of sterilization file;
- Can carry on the non-standard design according to the customer production special request, can satisfy the customer production craft request in time;

Why MARYA

Trusted Worldwide

20 +

Years rich Industry Experience

3 +

Production Bases

60 +

Successful Projects in 60 Countries

300 +

Loyal Clientele

Company Honors and Certificates

CE Bottle unscrambler and labeling machine

Some of Our Customers

Well - known visiting Clients

Invited to the Embassy of the United Republic of Tanzania in Guangzhou to discuss projects

Tanzanian Vice President Visits Marya Pharmaceutical EPC Project

NBA (Zimbabwe National Biotechnology Authority) conducts FAT at MARYA’s Factory

NOVO NORDISK client Visit

Clients visit the factory's liquid preparation system

Argentine client visits for FAT in MARYA

Successful Cases

Zimbabwe Vial Filling Line

Malaysia Prefilled Syringe Filling line

Argentina Vial and Ampoule line

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Services

Full-process Consulting Services

Whether you are preparing to build a new pharmaceutical factory, build a cleanroom that complies with local GMP regulations, or purchase pharmaceutical equipment to develop a new production line, whether it is a separate cleanroom or pharmaceutical machine project, or a one-stop solution, Marya's professional teams in the fields of pharmaceutical technical process, process equipment, decoration engineering, HVAC engineering, pipeline engineering, utility equipment, intelligent automatic control systems, project cost and other fields can provide you with full-process technical consulting services, and solve your needs one-on-one.

2D/3D Design Modeling Services

Marya project design team is composed of professional CAD and BIM engineers with more than 20 years of comprehensive industry experience and can provide you with comprehensive design services, including but not limited to process layout drawings, technical process charts, 3D models and animations, air conditioning system scheme design, construction drawing design, plant/pharmaceutical machine layout drawings, etc.

Machine Customization Services

Based on the individual needs of clients in different countries, Marya helps you clarify specific needs, match appropriate models, and customize one stop filling solutions for sterile small-volume preparations, large-volume injections, oral liquids/syrups, solid preparations, etc.

Validation Services (FAT/SAT)

Marya will appoint an engineer with rich project management experience as the person in charge, who will be fully responsible for project management and liaison work. After the equipment is manufactured, our engineers and the buyer's representatives will participate in the FAT test. After the equipment arrives at the buyer's site, it will be installed and debugged. After the equipment reaches optimal operation, the buyer will conduct SAT testing and inspection.

Customer FAQ

Are you manufacturer or trader? Where are your factory located?

We are manufacturer. Our factory is located in Changsha and Suzhou.

What certificate do you have?

We have CE, ISO, ROHS, SGS etc.

What documents will you provide?

Usually we will provide DQ, IQ, PQ, OQ, FAT, SAT, operation manual, maintenance instruction,layout drawing.etc.

What is the production lead time?

Standard 25-60 days after deposit received and technical data confirmed, we can make special arrangement for better shipment if needed;
Standard 60-150 days after deposit received and technical data confirmed based on different machines, we can make special arrangement for better shipment if needed.

How long is your warranty? Can we extend?

12 months after installation and commissioning or 18 moths from the day that the equipment arrived on site. Prevail in the first arrival date.
Warranty can be extended with extra charge.

Have you done similar projects overseas?

Marya’s business map covers more than 60 countries and regions around the world, such as the United States, Russia, Bulgaria, Britain, Portugal, Poland, Switzerland, ltaly, New Zealand, Malta, Moldova, Malaysia, Uzbekistan, lran, Egypt, Saudi Arabia, UAE, Ecuador, Dominica, Panama, Uruguay, Argentina, Tanzania, Zimbabwe, Ethiopia, Indonesia, Bangladesh, and others, and we gained good reputation.

Key words:

Sterilizer

Sterilizer cabinat

sterilizer machine

vacuum sterilizer

sterilizer box

Medical Devices Ethylene Oxide Sterilizer

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