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Automatic rubber plug (aluminum cover) cleaning machine

Automatic rubber plug (aluminum cover) cleaning machine is mainly used in pharmaceutical industry for powder needle preparation, freeze-dried powder needle, oral liquid, infusion rubber plug (aluminum cover) cleaning, silicification, sterilization, drying, cooling, sterile discharge and other processes. According to the requirements of the national drug production management GMP specification, the equipment adopts automatic (manual) feeding, rough washing, fine washing, sampling and testing, steam sterilization, vacuum drying, hot air drying, vacuum cooling, automatic discharge, and completes the cleaning work of rubber plug (aluminum cover);

Core Advantages
Core Technology
Technical Parameters
Application Scenarios
Optional Systems

Performance characteristics
- design, material, manufacture, assembly, commissioning and so on are in line with the new GMP and FDA drug production specifications;
- Effective loading capacity: L;80-800
- Capacity :2 to 200 000(take D20 rubber plug as an example);Adopt a number of advanced cleaning technology, reasonable structure, outstanding performance;
- Adopt a number of advanced cleaning technology, reasonable structure, outstanding performance;
- The design of the transport car and the back door / side door of the box can make the cleaning drum move out as a whole, so as to facilitate the cleaning and maintenance of the tank body and the drum interior;
- All processes are completed continuously in the equipment, easy to operate, clean thoroughly and sterilize completely;
- The cleaning drum adopts multi-function special structure, which can meet the requirements of positive and negative pressure process and control functions such as heating, vacuum, automatic intake and exhaust, water and so on;
- The cleaning barrel is designed with flexible structure, cantilever support and floating support to ensure the safe and stable operation of large cleaning machine.
- Cleaning drum drive, special alloy steel mechanical seal and sanitary grade soft material seal combination to prevent pollution and leakage;
- The equipment is equipped with double protection, double door interlocking to ensure the use of equipment and product safety;
- Vacuum drying and reheat vacuum drying process, rubber plug moisture up to 0.5‰ requirements;
- Can be configured with special vacuum filter module design, on-line sterilization and filter integrity testing;
- Can be configured rubber plug silicification process, special silicone oil injection process, the effect of silicification more uniform;
- Fixed discharge can be equipped with on-line cleaning CIP and sterilization SIP, no friction particles and secondary pollution risk;
- Can configure outlet Orabs laminar flow to protect rubber plug (aluminum cover);
- Rubber plug (aluminum cover) discharge can choose laminar flow protection aseptic bag heat combined discharge, fully closed pipe discharge and laminar flow protection barrel discharge;
- Equipment safety interlocking, fault alarm and other performance superior and reliable;
- PLC automatic program control; color LCD real-time display system working conditions, can be online monitoring, detection and control;
- Can carry on the non-standard design according to the customer production special request, can satisfy the customer production craft request in time;

Why MARYA

Trusted Worldwide

20 +

Years rich Industry Experience

3 +

Production Bases

60 +

Successful Projects in 60 Countries

300 +

Loyal Clientele

Company Honors and Certificates

CE Bottle unscrambler and labeling machine

Some of Our Customers

Well - known visiting Clients

Invited to the Embassy of the United Republic of Tanzania in Guangzhou to discuss projects

Tanzanian Vice President Visits Marya Pharmaceutical EPC Project

NBA (Zimbabwe National Biotechnology Authority) conducts FAT at MARYA’s Factory

NOVO NORDISK client Visit

Clients visit the factory's liquid preparation system

Argentine client visits for FAT in MARYA

Successful Cases

Zimbabwe Vial Filling Line

Malaysia Prefilled Syringe Filling line

Argentina Vial and Ampoule line

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Services

Full-process Consulting Services

Whether you are preparing to build a new pharmaceutical factory, build a cleanroom that complies with local GMP regulations, or purchase pharmaceutical equipment to develop a new production line, whether it is a separate cleanroom or pharmaceutical machine project, or a one-stop solution, Marya's professional teams in the fields of pharmaceutical technical process, process equipment, decoration engineering, HVAC engineering, pipeline engineering, utility equipment, intelligent automatic control systems, project cost and other fields can provide you with full-process technical consulting services, and solve your needs one-on-one.

2D/3D Design Modeling Services

Marya project design team is composed of professional CAD and BIM engineers with more than 20 years of comprehensive industry experience and can provide you with comprehensive design services, including but not limited to process layout drawings, technical process charts, 3D models and animations, air conditioning system scheme design, construction drawing design, plant/pharmaceutical machine layout drawings, etc.

Machine Customization Services

Based on the individual needs of clients in different countries, Marya helps you clarify specific needs, match appropriate models, and customize one stop filling solutions for sterile small-volume preparations, large-volume injections, oral liquids/syrups, solid preparations, etc.

Validation Services (FAT/SAT)

Marya will appoint an engineer with rich project management experience as the person in charge, who will be fully responsible for project management and liaison work. After the equipment is manufactured, our engineers and the buyer's representatives will participate in the FAT test. After the equipment arrives at the buyer's site, it will be installed and debugged. After the equipment reaches optimal operation, the buyer will conduct SAT testing and inspection.

Customer FAQ

Are you manufacturer or trader? Where are your factory located?

We are manufacturer. Our factory is located in Changsha and Suzhou.

What certificate do you have?

We have CE, ISO, ROHS, SGS etc.

What documents will you provide?

Usually we will provide DQ, IQ, PQ, OQ, FAT, SAT, operation manual, maintenance instruction,layout drawing.etc.

What is the production lead time?

Standard 25-60 days after deposit received and technical data confirmed, we can make special arrangement for better shipment if needed;
Standard 60-150 days after deposit received and technical data confirmed based on different machines, we can make special arrangement for better shipment if needed.

How long is your warranty? Can we extend?

12 months after installation and commissioning or 18 moths from the day that the equipment arrived on site. Prevail in the first arrival date.
Warranty can be extended with extra charge.

Have you done similar projects overseas?

Marya’s business map covers more than 60 countries and regions around the world, such as the United States, Russia, Bulgaria, Britain, Portugal, Poland, Switzerland, ltaly, New Zealand, Malta, Moldova, Malaysia, Uzbekistan, lran, Egypt, Saudi Arabia, UAE, Ecuador, Dominica, Panama, Uruguay, Argentina, Tanzania, Zimbabwe, Ethiopia, Indonesia, Bangladesh, and others, and we gained good reputation.

Key words:

cleaning machine

cleaning machinary

Automatic rubber plug (aluminum cover) cleaning machine

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