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Automatic Capsule Tablet Counting Bottle Filling Line

The automatic production line of bottle packaging can sort out empty bottles automatically. For capsules, tablets (including plain tablets), pills, triangles, diamonds, circles and other special-shaped tablets it can automatic counting and bottling, dryer agent input, rotary cap sealing and aluminum foil sealing, marking and labeling according to setting specifications. It has the advantage of accurate counting and continuous steady operation, which can meet production of all kinds of products, and packaging of bottles produced meet GMP standards.

Core Advantages
Core Technology
Technical Parameters
Application Scenarios
Optional Systems

(1) Automatic Bottle Unscrambler
- Automatic bottle unscrambler is a mechatronic equipment with easy operation, simple maintenance and reliable operation.
- Bottle unscrambler is suitable for unscramble bottle of various specifications and shapes, with higher efficiency and wider range of application.
- Stainless steel body and transparent protective cover can not only isolate pollution of external dust, but also provide perfect safety protection.
- Frequency conversion speed regulation by PLC control.
- For fully automatic operation and intelligent joint control of upper and lower processes, no special operation is required, saving labor cost.
- Optional anti-static and sundries removal system, which can clean bottles.
- Equipped with quantitative control detection and overload protection device of bottle out.
- The rack and charging basket are made of high quality stainless steel with beautiful appearance and meet the requirements of GMP.
- There is no need to use air source to blow bottles, using automatic reverse bottle mechanism, and bottle collecting device to improve production efficiency.
(2) Granule Filling Machine
- Granule filling machine has a wide range of application, and the same equipment can be used for products of different sizes to count and fill. It is easy to switch between different specifications and easy to adjust.
- Accurate counting, and an independent optical detection system is adopted to ensure the accuracy and speed of counting at high level.
- Granule filling line uses single-stage / multistage vibration feeding, the speed can be adjusted separately, faster speed of material separation, more uniform and smooth posture.
- The surface is made of stainless steel and food-grade non-metallic materials with non-toxic and stable chemical properties, which is easy to clean and has no dead corner.
- Equipped with lack of bottle, bottle plugging detection photoelectric; can effectively control normal operation of the whole system, no bottle, bottle plugging automatic stop, automatic operation after recovery.
- Simple operation, all kinds of operation parameters can be set directly in man-machine interface as required by using intelligent design .
- The partial structural components adjusted through mechanical and embedded snap joint design make adjustment and cleaning simple and time-saving when different products are changed.
- Automatic fault diagnosis, comprehensive real-time monitoring, alarm and display.
- With memory function of parameter, no need to debug when changing products, and the original parameters are called directly.
- Bottle separation by cylinder positioning, fast and accurate, can be single production or an assembly line production.
- Can provide a variety of different supply track combinations to meet different needs of counting.
(3) Dry Agent Input Machine
- The cutter is controlled by cylinder, the blade is durable and not easy to wear, and cutting action is sharp to ensure integrity of drying package.
- Dry agent input machine use PLC control, Chinese and English dialogue control panel. Ten sets of data can be stored, convenient adjustment, and operator can use it easily.
- The dry grain package is driven and transported by a stepper motor, stable and smooth feeding, with accurate sensing of optical eyes, accurate positioning of dry grain package, which can effectively prevent the drying package from cutting and polluting product.
(4) Rotary Cap Sealing Machine
- The constant torque cap ensures that cap stops rotating after the cover meets the tightness requirement, , which is suitable for tighter capping requirement.
- Photoelectric sensor detection, suspension operation when bottle shortage or bottle plugging , automatic operation after recovery.
- Replaceable cap can meet different bottle cap and the requirements of pressing cap.
(5) Aluminum Foil Sealing Machine
- Aluminum Foil Sealing Machine is amplified and shaped by the feedback of high frequency current generated from oscillation source, which promotes the power module to the induction head. when metal aluminum foil is close to induction head, it produces circulating current and heat on aluminum foil, so that the aluminum foil is heated on bottle.
- The equipment has self-test function, detecting shaft power stability, overcurrent overvoltage and overtemperature control protection, phase pin setting, adjustable power, and working status can be displayed on control panel for easy observation.
- The equipment is equipped with waterway and water protection devices, when water source is disconnected, short of water or blocked, high voltage power supply is automatically cut off.
- The cooling pump adopts bass magnetic pump, which produces very low noise and is acceptable to users.
(6) Labelling Machine
- Wide range of application, easy to switch between bottles, and easy to adjust.
- High precision, deviation correction mechanism is adopted in belt detour, good stability, smooth labeling, wrinkle-free and bubble-free.
- Excellent quality, elastic label-coated belt is adopted, label smooth, wrinkle-free, which improves packaging quality.

Why MARYA

Trusted Worldwide

20 +

Years rich Industry Experience

3 +

Production Bases

60 +

Successful Projects in 60 Countries

300 +

Loyal Clientele

Company Honors and Certificates

CE Bottle unscrambler and labeling machine

Some of Our Customers

Well - known visiting Clients

Invited to the Embassy of the United Republic of Tanzania in Guangzhou to discuss projects

Tanzanian Vice President Visits Marya Pharmaceutical EPC Project

NBA (Zimbabwe National Biotechnology Authority) conducts FAT at MARYA’s Factory

NOVO NORDISK client Visit

Clients visit the factory's liquid preparation system

Argentine client visits for FAT in MARYA

Successful Cases

Zimbabwe Vial Filling Line

Malaysia Prefilled Syringe Filling line

Argentina Vial and Ampoule line

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Services

Full-process Consulting Services

Whether you are preparing to build a new pharmaceutical factory, build a cleanroom that complies with local GMP regulations, or purchase pharmaceutical equipment to develop a new production line, whether it is a separate cleanroom or pharmaceutical machine project, or a one-stop solution, Marya's professional teams in the fields of pharmaceutical technical process, process equipment, decoration engineering, HVAC engineering, pipeline engineering, utility equipment, intelligent automatic control systems, project cost and other fields can provide you with full-process technical consulting services, and solve your needs one-on-one.

2D/3D Design Modeling Services

Marya project design team is composed of professional CAD and BIM engineers with more than 20 years of comprehensive industry experience and can provide you with comprehensive design services, including but not limited to process layout drawings, technical process charts, 3D models and animations, air conditioning system scheme design, construction drawing design, plant/pharmaceutical machine layout drawings, etc.

Machine Customization Services

Based on the individual needs of clients in different countries, Marya helps you clarify specific needs, match appropriate models, and customize one stop filling solutions for sterile small-volume preparations, large-volume injections, oral liquids/syrups, solid preparations, etc.

Validation Services (FAT/SAT)

Marya will appoint an engineer with rich project management experience as the person in charge, who will be fully responsible for project management and liaison work. After the equipment is manufactured, our engineers and the buyer's representatives will participate in the FAT test. After the equipment arrives at the buyer's site, it will be installed and debugged. After the equipment reaches optimal operation, the buyer will conduct SAT testing and inspection.

Customer FAQ

Are you manufacturer or trader? Where are your factory located?

We are manufacturer. Our factory is located in Changsha and Suzhou.

What certificate do you have?

We have CE, ISO, ROHS, SGS etc.

What documents will you provide?

Usually we will provide DQ, IQ, PQ, OQ, FAT, SAT, operation manual, maintenance instruction,layout drawing.etc.

What is the production lead time?

Standard 25-60 days after deposit received and technical data confirmed, we can make special arrangement for better shipment if needed;
Standard 60-150 days after deposit received and technical data confirmed based on different machines, we can make special arrangement for better shipment if needed.

How long is your warranty? Can we extend?

12 months after installation and commissioning or 18 moths from the day that the equipment arrived on site. Prevail in the first arrival date.
Warranty can be extended with extra charge.

Have you done similar projects overseas?

Marya’s business map covers more than 60 countries and regions around the world, such as the United States, Russia, Bulgaria, Britain, Portugal, Poland, Switzerland, ltaly, New Zealand, Malta, Moldova, Malaysia, Uzbekistan, lran, Egypt, Saudi Arabia, UAE, Ecuador, Dominica, Panama, Uruguay, Argentina, Tanzania, Zimbabwe, Ethiopia, Indonesia, Bangladesh, and others, and we gained good reputation.

Key words:

Bottle Unscrambler

Granule Filling Machine

Rotary capping machine

Aluminum Foil Sealing Machine

Labelling Machine

Bottle capping and sealing machine

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Automatic granule filling machine

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